Solvent Extraction Electrowinning (SXEW) is a hydrometallurgy
technology used to extract metals by dissolving the metals
in an acid solution. SXEW has been used to extract copper
from oxide copper ore for over 30 years and accounts for
about 20% of annual copper production. The Skorpion Mine
located in Namibia, Africa is the first, and to date the
only, mine in the world using SXEW to extract zinc from
oxide zinc ore.
The ore is crushed and ground, then transported to leach
tanks where it is mixed with a weak sulfuric acid solution,
which dissolves zinc and other soluble metals. The material
is then filtered separating the solids from the metal bearing
solution, the leach solution. The leach solution is mixed
with an organic extraction solution, which selectively removes
and concentrates zinc from the pregnant leach solution into
the organic extraction solution. The spent leach solution
is recycled back to the leach circuit. The organic extraction
solution is then mixed with a strong sulfuric acid solution,
the electrolyte solution, which removes the zinc from the
organic extraction solution. The spent organic extraction
solution is recycled back to the extraction circuit. The
electrolyte solution is taken to electrolytic cells and
the zinc reduced to SHG zinc (99.995% zinc), the refined
product.
Reunion Mining plc in conjunction with Tecnicas Reunidas
developed solvent extraction electrowinning for the oxide
zinc mineralization at the Skorpion deposit and completed
a feasibility study for the deposit. Anglo American purchased
Reunion Ltd. acquiring 100% of the project. Anglo performed
a second feasibility study and constructed the mine, SXEW
plant and electrowinning refinery, bringing the deposit
to production in May of 2003. Skorpion ramped up to full
production in 2004 at about 150,000 metric tons of Super
High Grade (SHG, 99.995%) zinc per annum.